Electronic Manufacturing Services

Centum Electronics offers end-to-end EMS solutions tailored for high-reliability applications across aerospace, defense, medical, industrial, automotive, and e-mobility sectors. Our services span from product design and prototyping to manufacturing, testing, fulfillment, and after-market support, ensuring your products meet the highest standards of quality and reliability.

Worldclass Manufacturing Facilities and Capabilities

  • 350,000 sq. ft. of advanced manufacturing space
  • 27,000 sq. ft. product development lab for prototyping and engineering
  • State-of-the-art thermal, vibration, and environmental test chambers
  • Dedicated burn-in and stress screening facilities
  • In-house parylene coating system (1000-liter) – one of the largest in India
  • Cleanrooms and ESD-safe zones for sensitive product assembly
  • In-house mechanical and plastic part fabrication, including injection molding
  • Multiple flexible new generation SMT lines
  • Wave soldering, Selective wave soldering, and Vapor phase soldering
  • Automated Optical Inspection (AOI), X-ray inspection, and Flying probe test capabilities
  • Multiple In-Circuit Test (ICT) platforms for comprehensive testing
  • Single pin insertion automation for precision and speed
  • Conformal coating with multiple chemistries for environmental protection
  • Advanced parylene coating system for high-reliability products
  • Potting for ruggedization and mechanical protection
  • Highly Accelerated Stress Test (HAST) for accelerated life testing
  • Environmental Stress Screening (ESS) for reliability assurance
  • Dedicated high-power test facility for energy and power electronics

Supply Chain

  • Global supplier network across Asia, Europe, and North America
  • Localized sourcing for key components such as transformers, sheet metal, cables, and plastics
  • Advanced ERP-integrated supply chain tracking and management
  • Support for last-time buy (LTB) and obsolescence management
  • Experience handling custom logistics requirements and drop-shipping
  • Flexible sourcing models including customer consignment and vendor-managed inventory
  • Expertise in compliance documentation (RoHS, REACH, conflict minerals, etc.)

New Product Introduction (NPI)

  • Dedicated NPI team for smooth and rapid transition from prototype to mass production
  • Proficient in Design for Manufacturability (DFM) and Design for Testability (DFT)
  • Handling of low-volume, high-complexity and high-mix environments
  • Process development for special materials and assembly methods
  • Functional testers designed and built in-house for unique customer products
  • Qualification of new processes including potting, selective soldering, conformal coating

Automation

  • Automated insertion and soldering lines for higher repeatability and speed
  • In-house development of ICT, FCT, and calibration testers
  • Automated optical inspection (AOI), X-ray inspection, and flying probe testing
  • Integrated Shop Floor Tracking System for real-time monitoring and traceability
  • Lean manufacturing practices supported by digital dashboards and analytics
  • Use of smart fixtures and robotic assemblies in high-volume production

Product Life Cycle Support

  • Engineering change management, including redesign and re-qualification
  • Obsolescence planning and mitigation with LTBs and alternates
  • Re-engineering for cost reduction or performance enhancement
  • Support for legacy product manufacturing
  • Ability to scale from engineering validation builds to full-scale production
  • Proven track record of full product line transfers, including test development and training

Quality Standards and Certifications

  • Certified to ISO 9001, AS 9100, ISO 13485, IATF 16949, ISO 14001
  • Segment-specific process control for aerospace, automotive, defense, and medical
  • Adherence to IPC-A-610 Class 2 & Class 3, J-STD-001, and aerospace standards
  • Statistical process control (SPC) and failure mode and effect analysis (FMEA)
  • Regular internal and external quality audits
  • Customer-specific certifications and qualification processes

PCBA and Box Build

  • SMT, PTH, mixed technology, and double-sided PCBA assembly
  • Capability for lead and lead-free (RoHS) assemblies
  • Experience with complex PCBA for BMS, encoders, power electronics, communication systems
  • Complete box build and integration including plastics, mechanics, optics, and electronics
  • In-house overmolding for rugged and high-reliability assemblies
  • End-of-line testing and functional validation

System Integration

  • Mechanical and electrical integration of sub-systems and complete products
  • Integration of power supplies, communication modules, thermal systems
  • Expertise in final assembly, configuration management, and system-level testing
  • End-user product packaging, labeling, and documentation
  • Integrated approach with engineering support during product evolution
  • Handling of build-to-order and configure-to-order models

Logistics and Global Fulfillment

  • Direct shipment to global end-customers, including custom packaging
  • Build-to-order and JIT delivery models to reduce customer inventory
  • Capable of shipping fully configured and tested products to customer sites
  • Export compliance and global documentation support
  • Reverse logistics coordination for repairs and returns
  • Logistics hubs across Europe, North America, and Asia

Repair and Return

  • Dedicated repair and rework center for electronic and electromechanical assemblies
  • Failure analysis, root cause investigation, and field return management
  • Support for extended warranties and lifecycle extension programs
  • Upgrades and retrofits for electronics and software
  • Tracking and traceability of returned items through integrated systems
  • Capable of handling high-reliability repairs for aerospace, defense, and medical applications

Why Choose Centum?

• Expertise
Our team comprises seasoned engineers with deep domain knowledge and a proven track record of delivering successful projects across a wide range of industries
• Innovation
We're constantly pushing the boundaries of what's possible, leveraging the latest technologies and methodologies to develop innovative solutions that drive business growth and create value for our clients.
• Customization
We understand that every project is unique, which is why we take a customized approach to meet the specific needs and objectives of each client, ensuring optimal outcomes and maximum satisfaction.
• Reliability
With a commitment to quality, reliability, and excellence, we strive to exceed our clients' expectations at every turn, delivering projects on time, within budget, and to the highest standards of quality and performance.

Centum Electronics stands as a reliable innovation partner with over 30 years of experience, global reach, and proven ability to support complex and high-mix EMS programs.